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Tunnel Washer Productivity and Throughput Monitoring System by Softrol Systems

Maximize your continuous batch washer efficiency with Softrol's advanced monitoring systems. Our integrated solutions provide real-time visibility into tunnel washer productivity, throughput metrics, and operator performance—helping industrial laundries reduce waste, optimize labor, and increase pounds processed per hour. With 24/7 data access and automated reporting, you gain the insights needed to make informed decisions that drive profitability and operational excellence.

Industrial tunnel washer monitoring system with digital displays showing real-time throughput data

Our Tunnel Washer Monitoring Solutions

Comprehensive systems designed to track, measure, and optimize every aspect of your continuous batch washing operations.

PulseNet Production System (PPS)

Integrated hardware and software that collects, calculates, and reports productivity data in real-time. Proven to increase Pounds Per Operator Hour (PPOH) by up to 35% within four months of implementation.

UtiliPulse Monitoring

Advanced utility monitoring for water, natural gas, electricity consumption, and temperature tracking across washer/extractors, heat reclamation systems, and wastewater discharge points.

AutoPulse Wash Aisle Integration

Automated wash aisle system providing fully documented operation data as goods transfer between machinery, ensuring proper processing with complete traceability for troubleshooting.

LOIS Real-Time Reporting

24/7 access to critical plant performance data from any device. Receive real-time alerts, monitor employee performance, and track production metrics from smartphones, tablets, or PCs.

Total Plant Management Software

Comprehensive management information system providing advanced operational insights from a single entry point, helping identify bottlenecks quickly and improve overall productivity.

ChemPulse Chemical Injection

Flow meter-based chemical dispensing systems with volumetric injection and water flush verification, ensuring consistent wash quality and chemical usage tracking for continuous batch washers.

Smart Monitoring Solutions

Transform Your Tunnel Washer Operations with Data-Driven Insights

Softrol's tunnel washer monitoring systems give you complete visibility into your continuous batch washing operations. Our integrated solutions track real-time productivity, operator efficiency, machine utilization, and resource consumption—all accessible from any device. Whether you're managing a single facility or multiple plants, our systems provide the actionable data you need to optimize labor, reduce costs, and maximize throughput. With proven results including 35% increases in pounds per operator hour, our monitoring technology transforms raw data into profitability.

Digital dashboard showing real-time tunnel washer performance metrics and productivity analytics
Industry Leaders Trust Softrol

Proven Results

See how our tunnel washer monitoring systems have transformed operations for leading industrial laundries nationwide.

"Excellent Hard Working Employees and Customer Service-Robert L. / Acworth Georgia"

Robert Lowman
Robert Lowman

"Softrol has been a leader in innovation since the 80's! Real innovation, not copycat, or imitations! Innovation comes from the creators mind! Softrol has creators not imitators and they don't stop in their efforts to make their products better!"

Samuel Garofalo
Samuel Garofalo
The Softrol Difference

Why Choose Softrol Systems?

Over 35 years of innovation in industrial laundry automation and monitoring technology.

Proven ROI

Our systems deliver measurable results with documented productivity increases of up to 35% within the first four months.

24/7 Support

Round-the-clock technical support via phone or email, backed by comprehensive ticket tracking and resolution documentation.

Turnkey Integration

Single-source provider offering design, manufacturing, software development, and seamless integration with existing tunnel washer equipment.

Real-Time Access

Monitor your operations from anywhere using smartphones, tablets, or PCs with LOIS cloud-based reporting and instant email alerts.

Leadership Team

Meet the experts behind Softrol's innovative monitoring solutions.

Chad Keith, Chief Executive Officer headshot

Chad Keith

Chief Executive Officer

As CEO of Softrol Systems, Chad Keith leads the company's strategic vision and growth initiatives. With deep industry expertise and a commitment to innovation, Chad oversees the development of cutting-edge automation solutions that transform laundry operations worldwide. Under his leadership, Softrol has maintained its position as an international leader in industrial automation, serving Fortune 1000 companies and expanding technological capabilities. Chad's focus on customer partnerships and advanced technology integration continues to drive the company's success in delivering turnkey solutions that maximize operational efficiency and profitability for clients across diverse industries.

Brent Keith, President headshot

Brent Keith

President

Brent Keith serves as President of Softrol Systems, bringing extensive leadership experience to drive operational excellence and business development. With a comprehensive understanding of the textile services industry, Brent plays a crucial role in maintaining Softrol's position as a technology innovator and trusted partner. His strategic oversight ensures the company continues to deliver robust, integrated solutions that meet evolving customer needs. Brent's commitment to quality and service excellence aligns with Softrol's core values of forging strong customer partnerships and providing advanced computer-based automation technology. His leadership contributes significantly to the company's continued growth and success in the competitive industrial automation market.

Ryan Keith, VP Operations headshot

Ryan Keith

VP Operations

Ryan Keith serves as VP Operations at Softrol Systems, overseeing the day-to-day operational excellence that drives the company's manufacturing and service delivery. With deep expertise in industrial automation and process optimization, Ryan ensures that Softrol's advanced systems are manufactured and deployed with the highest standards of quality and reliability. His operational leadership spans from production management to customer service coordination, ensuring seamless integration of Softrol's comprehensive automation solutions. Ryan's focus on operational efficiency and continuous improvement helps maintain Softrol's reputation for delivering turnkey, robust solutions that transform laundry operations and maximize customer productivity.

Bob Benjamin, VP Finance & Administration of Softrol Systems

Bob Benjamin

VP Finance & Administration

Bob Benjamin serves as Vice President of Finance & Administration at Softrol Systems, overseeing the company's financial strategy and administrative operations. With a comprehensive understanding of the capital investment required for healthcare laundry automation, Bob ensures that Softrol's pricing and financial models deliver clear ROI for customers while maintaining the company's commitment to quality and innovation. His role extends beyond traditional finance to encompass strategic planning for system implementations, helping healthcare facilities and industrial laundries understand the total cost of ownership and long-term value of automated tracking and sorting solutions. Bob's financial leadership has been crucial in supporting Softrol's growth from a regional automation provider to an international leader serving Fortune 1000 companies. His focus on operational efficiency and sustainable business practices ensures that both Softrol and its customers achieve their performance and profitability goals through strategic technology investments.

Don Nablo, Director Strategic Information Technologies headshot

Don Nablo

Director Strategic Information Technologies

Don Nablo serves as Director of Strategic Information Technologies at Softrol Systems, leading the development of advanced software solutions and reporting platforms. With extensive experience in industrial automation systems, Don oversees the technical architecture of Softrol's comprehensive LOIS reporting system and Total Plant Management software. His expertise ensures seamless integration between hardware and software components, enabling real-time data access and operational intelligence for laundry facilities worldwide. Don's innovative approach to information technology has been crucial in developing mobile-friendly dashboards, automated reporting features, and cloud-based solutions that give management teams unprecedented visibility into their operations from anywhere.

David Tallent, Director - Engineering headshot

David Tallent

Director - Engineering

David Tallent directs Softrol's engineering initiatives as Director of Engineering, leading the development of cutting-edge automated rail systems and material handling solutions. His expertise in industrial automation drives the technical innovation behind Softrol's LOIS Rail technology and Pan-N-Zoom visualization systems. David's engineering leadership ensures that every Softrol system incorporates the latest advances in distributed control technology, providing clients with reliable, scalable solutions that integrate seamlessly with existing laundry operations while delivering measurable improvements in efficiency and performance.

Jarrod Randle, Manager of Service and Support at Softrol Systems

Jarrod Randle

Manager of Service and Support

Jarrod Randle serves as Manager of Service and Support at Softrol Systems, overseeing the company's industry-leading 24/7 technical support services. With extensive experience in troubleshooting complex automation systems and a deep commitment to customer success, Jarrod ensures that every client receives prompt, effective assistance whenever they need it. He manages Softrol's comprehensive support infrastructure, including the ticketing system that tracks service issues, documents resolutions, and maintains detailed support histories for all Softrol products. Jarrod's team provides phone and email support around the clock, protecting customers' investments in tunnel washer monitoring systems and ensuring maximum uptime. His focus on proactive service and his dedication to building long-term customer relationships exemplify Softrol's core value of providing support before, during, and after system installation. Under Jarrod's leadership, Softrol's service team has become a cornerstone of the company's reputation for outstanding customer support.

Kevin Makowski, Strategic Accounts Manager of Softrol Systems

Kevin Makowski

Strategic Accounts Manager

Kevin Makowski serves as Strategic Accounts Manager at Softrol Systems, specializing in linen loss prevention solutions for major healthcare and hospitality operations. With comprehensive knowledge of RFID tracking technology and textile services automation, Kevin partners with large-scale facilities to design and implement customized linen management systems that eliminate losses and improve operational efficiency. His expertise spans SofTrak tracking systems, automated sortation equipment, and LOIS monitoring platforms that provide real-time visibility into textile assets. Kevin works closely with Fortune 1000 companies and national service providers to identify loss points, quantify potential savings, and deploy integrated solutions that deliver measurable ROI. His consultative approach ensures each implementation addresses specific operational challenges while providing scalability for future growth. Kevin's commitment to understanding customer business culture and maintaining open communication throughout the project lifecycle has made him a trusted advisor for organizations seeking to protect their valuable linen investments.

Bryan Ogletree, Sr. Automation Controls Engineer headshot

Bryan Ogletree

Sr. Automation Controls Engineer

As Senior Automation Controls Engineer, Bryan Ogletree specializes in designing and implementing sophisticated control system retrofits for legacy laundry equipment. His expertise in microcontroller programming and industrial automation ensures seamless integration of modern MicroPulse controls with existing machinery. Bryan's hands-on approach to retrofit projects has helped numerous facilities transform their operations, achieving automated material handling and centralized control systems that dramatically improve efficiency. His deep understanding of both legacy equipment limitations and modern automation capabilities makes him instrumental in delivering successful retrofit solutions.

Paul Sharkey, Western Region Rep for Softrol Systems

Paul Sharkey

Western Region Rep

Paul Sharkey serves as Softrol's Western Region Representative, bringing the company's automation expertise directly to Nevada and throughout the western United States. With extensive knowledge of Softrol's complete product portfolio—from SoftSort automated sorting to AutoPulse wash aisle systems to LOIS remote monitoring—Paul helps industrial laundries, healthcare facilities, and uniform services evaluate their automation needs and develop implementation strategies. He understands the unique operational challenges facing Nevada laundries, including the state's diverse market from Las Vegas hospitality operations to rural industrial facilities. Paul works closely with clients to assess current workflows, identify bottlenecks, calculate ROI projections, and design systems that fit specific floor space and capacity requirements. His consultative approach ensures that Nevada businesses invest in automation technologies that deliver measurable results. Whether you're considering your first automated system or expanding existing capabilities, Paul provides expert guidance backed by Softrol's 35+ years of industry leadership and hundreds of successful installations across North America.

Brad Herring, Sales Manager headshot

Brad Herring

Sales Manager

Brad Herring leads Softrol's sales initiatives with a focus on understanding each customer's unique operational requirements and delivering tailored automation solutions. With comprehensive knowledge of industrial laundry equipment and systems integration, Brad works closely with Southeast facilities to identify efficiency opportunities and implement cost-effective solutions. His consultative approach ensures that every equipment recommendation aligns with the customer's production goals, budget constraints, and long-term growth plans. Brad's expertise spans the full range of Softrol's offerings, from automated sorting systems to comprehensive plant management software. His commitment to building lasting relationships has made him a trusted advisor to laundry operations throughout the Southeast, where his deep understanding of regional market dynamics and operational challenges helps customers achieve measurable improvements in productivity and profitability.

Frequently Asked Questions

What is a tunnel washer?

A tunnel washer, also known as a continuous batch washer, is a large-scale industrial washing system consisting of multiple chambers arranged in a linear configuration. Linen moves through each chamber sequentially, with each section performing a different washing function (pre-wash, main wash, rinse, etc.). This continuous flow design allows for high-volume processing with minimal manual handling, making tunnel washers ideal for large industrial laundries.

What is a continuous batch washer?

What is a batch washer?

What is the capacity of a commercial washer?

Is a continuous batch washing machine and washer extractor the same?

How does a tunnel washer monitoring system improve productivity?

What metrics should I monitor in my tunnel washer operation?

Can tunnel washer monitoring systems integrate with existing equipment?

Questions About Your Monitoring Needs?

Speak with our tunnel washer monitoring experts to discuss your specific operational challenges and goals.

Industry Recognition

Awards and Recognition

Softrol Systems 35+ years of innovation badge

Over 35 Years of Innovation

Recognized industry leader since 1987

Fortune 1000 company partner certification

Fortune 1000 Partner

Trusted by major international corporations

24/7 technical support certification badge

24/7 Support Excellence

Round-the-clock customer service commitment

Ready to Optimize Your Tunnel Washer Operations?

Contact us today to discuss how our monitoring systems can increase your productivity, reduce costs, and provide the real-time insights you need to run your industrial laundry more efficiently.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 770-974-2700. You can also send us a quick email at pds@softrol.com.