Google Icon

Tunnel Washer Productivity and Throughput Monitoring System by Softrol Systems

Maximize your continuous batch washer efficiency with Softrol's advanced monitoring systems. Our integrated solutions provide real-time visibility into tunnel washer productivity, throughput metrics, and operator performance—helping industrial laundries reduce waste, optimize labor, and increase pounds processed per hour. With 24/7 data access and automated reporting, you gain the insights needed to make informed decisions that drive profitability and operational excellence.

Industrial tunnel washer monitoring system with digital displays showing real-time throughput data

Our Tunnel Washer Monitoring Solutions

Comprehensive systems designed to track, measure, and optimize every aspect of your continuous batch washing operations.

PulseNet Production System (PPS)

Integrated hardware and software that collects, calculates, and reports productivity data in real-time. Proven to increase Pounds Per Operator Hour (PPOH) by up to 35% within four months of implementation.

UtiliPulse Monitoring

Advanced utility monitoring for water, natural gas, electricity consumption, and temperature tracking across washer/extractors, heat reclamation systems, and wastewater discharge points.

AutoPulse Wash Aisle Integration

Automated wash aisle system providing fully documented operation data as goods transfer between machinery, ensuring proper processing with complete traceability for troubleshooting.

LOIS Real-Time Reporting

24/7 access to critical plant performance data from any device. Receive real-time alerts, monitor employee performance, and track production metrics from smartphones, tablets, or PCs.

Total Plant Management Software

Comprehensive management information system providing advanced operational insights from a single entry point, helping identify bottlenecks quickly and improve overall productivity.

ChemPulse Chemical Injection

Flow meter-based chemical dispensing systems with volumetric injection and water flush verification, ensuring consistent wash quality and chemical usage tracking for continuous batch washers.

Smart Monitoring Solutions

Transform Your Tunnel Washer Operations with Data-Driven Insights

Softrol's tunnel washer monitoring systems give you complete visibility into your continuous batch washing operations. Our integrated solutions track real-time productivity, operator efficiency, machine utilization, and resource consumption—all accessible from any device. Whether you're managing a single facility or multiple plants, our systems provide the actionable data you need to optimize labor, reduce costs, and maximize throughput. With proven results including 35% increases in pounds per operator hour, our monitoring technology transforms raw data into profitability.

Digital dashboard showing real-time tunnel washer performance metrics and productivity analytics
Industry Leaders Trust Softrol

Proven Results

See how our tunnel washer monitoring systems have transformed operations for leading industrial laundries nationwide.

"Excellent Hard Working Employees and Customer Service-Robert L. / Acworth Georgia"

Robert Lowman
Robert Lowman

"Softrol has been a leader in innovation since the 80's! Real innovation, not copycat, or imitations! Innovation comes from the creators mind! Softrol has creators not imitators and they don't stop in their efforts to make their products better!"

Samuel Garofalo
Samuel Garofalo

"Excellent Hard Working Employees and Customer Service-Robert L. / Acworth Georgia"

Robert Lowman
Robert Lowman

"Softrol has been a leader in innovation since the 80's! Real innovation, not copycat, or imitations! Innovation comes from the creators mind! Softrol has creators not imitators and they don't stop in their efforts to make their products better!"

Samuel Garofalo
Samuel Garofalo

"Excellent Hard Working Employees and Customer Service-Robert L. / Acworth Georgia"

Robert Lowman
Robert Lowman

"Softrol has been a leader in innovation since the 80's! Real innovation, not copycat, or imitations! Innovation comes from the creators mind! Softrol has creators not imitators and they don't stop in their efforts to make their products better!"

Samuel Garofalo
Samuel Garofalo
The Softrol Difference

Why Choose Softrol Systems?

Over 35 years of innovation in industrial laundry automation and monitoring technology.

Proven ROI

Our systems deliver measurable results with documented productivity increases of up to 35% within the first four months.

24/7 Support

Round-the-clock technical support via phone or email, backed by comprehensive ticket tracking and resolution documentation.

Turnkey Integration

Single-source provider offering design, manufacturing, software development, and seamless integration with existing tunnel washer equipment.

Real-Time Access

Monitor your operations from anywhere using smartphones, tablets, or PCs with LOIS cloud-based reporting and instant email alerts.

Leadership Team

Meet the experts behind Softrol's innovative monitoring solutions.

Chad Keith, Chief Executive Officer of Softrol Systems

Chad Keith

Chief Executive Officer

As CEO of Softrol Systems, Chad Keith leads the company's strategic direction and vision for industrial laundry automation innovation. With deep roots in the textile services industry and decades of experience in automation technology, Chad oversees Softrol's commitment to delivering turnkey solutions that transform plant operations. Under his leadership, Softrol has expanded its product offerings to include comprehensive monitoring and data analytics systems that help customers achieve measurable productivity gains. Chad's focus on customer partnerships and open communication ensures that Softrol continues to develop solutions tailored to the real-world challenges facing industrial laundries. His commitment to quality, service excellence, and technological advancement has positioned Softrol as an internationally recognized leader in the field.

Brent Keith, President of Softrol Systems

Brent Keith

President

Brent Keith serves as President of Softrol Systems, bringing extensive expertise in industrial automation and process control to the organization. As President, Brent oversees daily operations and ensures that Softrol's innovative solutions meet the evolving needs of the textile services industry. His hands-on approach to customer engagement and technical problem-solving has been instrumental in developing Softrol's comprehensive monitoring systems, including the PulseNet Production System and LOIS real-time reporting platform. Brent's deep understanding of laundry plant operations and his commitment to forging true partnerships with customers drives Softrol's reputation for delivering robust, reliable automation solutions. His leadership ensures that every system Softrol designs and manufactures reflects the company's core values of quality, service, and measurable results.

Ryan Keith, VP Operations of Softrol Systems

Ryan Keith

VP Operations

Ryan Keith, Vice President of Operations at Softrol Systems, leads the execution and delivery of the company's advanced automation and monitoring solutions. With comprehensive knowledge of manufacturing processes, system integration, and project management, Ryan ensures that every tunnel washer monitoring system Softrol installs meets the highest standards of quality and performance. He oversees the implementation of Softrol's turnkey solutions, managing the coordination between design, manufacturing, software development, and installation teams. Ryan's operational expertise and focus on continuous improvement have been key to Softrol's ability to deliver systems that achieve documented productivity gains for customers. His commitment to milestone reviews and open communication throughout every project phase ensures seamless installations and customer satisfaction. Under Ryan's leadership, Softrol's operations team maintains the company's reputation for delivering robust, reliable solutions on time and within specification.

Jarrod Randle, Manager of Service and Support at Softrol Systems

Jarrod Randle

Manager of Service and Support

Jarrod Randle serves as Manager of Service and Support at Softrol Systems, overseeing the company's industry-leading 24/7 technical support services. With extensive experience in troubleshooting complex automation systems and a deep commitment to customer success, Jarrod ensures that every client receives prompt, effective assistance whenever they need it. He manages Softrol's comprehensive support infrastructure, including the ticketing system that tracks service issues, documents resolutions, and maintains detailed support histories for all Softrol products. Jarrod's team provides phone and email support around the clock, protecting customers' investments in tunnel washer monitoring systems and ensuring maximum uptime. His focus on proactive service and his dedication to building long-term customer relationships exemplify Softrol's core value of providing support before, during, and after system installation. Under Jarrod's leadership, Softrol's service team has become a cornerstone of the company's reputation for outstanding customer support.

Frequently Asked Questions

What is a tunnel washer?

A tunnel washer, also known as a continuous batch washer, is a large-scale industrial washing system consisting of multiple chambers arranged in a linear configuration. Linen moves through each chamber sequentially, with each section performing a different washing function (pre-wash, main wash, rinse, etc.). This continuous flow design allows for high-volume processing with minimal manual handling, making tunnel washers ideal for large industrial laundries.

What is a continuous batch washer?

What is a batch washer?

What is the capacity of a commercial washer?

Is a continuous batch washing machine and washer extractor the same?

How does a tunnel washer monitoring system improve productivity?

What metrics should I monitor in my tunnel washer operation?

Can tunnel washer monitoring systems integrate with existing equipment?

Questions About Your Monitoring Needs?

Speak with our tunnel washer monitoring experts to discuss your specific operational challenges and goals.

Industry Recognition

Awards and Recognition

Softrol Systems 35+ years of innovation badge

Over 35 Years of Innovation

Recognized industry leader since 1987

Fortune 1000 company partner certification

Fortune 1000 Partner

Trusted by major international corporations

24/7 technical support certification badge

24/7 Support Excellence

Round-the-clock customer service commitment

Ready to Optimize Your Tunnel Washer Operations?

Contact us today to discuss how our monitoring systems can increase your productivity, reduce costs, and provide the real-time insights you need to run your industrial laundry more efficiently.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 770-974-2700 You can also send us a quick email at pds@softrol.com